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| There are two methods of manufacture in the panel tank industry,
the MMD (Matched Metal Die) method and the SMC (Sheet Mould Compound) method. The MMD method is Sekisui's
own exclusive design and continues to be the most effective
method for manufacturing tank panels today. All other tank manufacturers
use the SMC method. The MMD method uses long continuous strands
of glassfibre in a mat form, adding resin and then submitting
the mixture for the final moulding process. In retrospect, the
SMC uses short, chopped strands of glassfibre and resin in a
"clay-like" mixture. |
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Each of the long glass fibres used in Sekisui tank panels
are woven together in the form of a mat. Further, each individual
fibre strand is made by weaving together even finer strands
in much the same way a rope is made. |
| The Different Glassfibre
Used in Panel Tanks |
| The following
is a simplified explanation of our MMD system: |
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| 1 |
First, the glassfibre sheets are constructed: Thin threads
of glassfibre are tied together and are then woven into a net-like
formation. The sheet in its final form is much like a piece
of cloth. |
| 2 |
These fibre sheets are then stacked on top of each other.
The number of sheets used depends on the type of panel to be
constructed and the desired strength. |
| 3 |
The resin and other chemicals are applied and then pressed
together to form the specified panel. |
The Advantages of the Sekisui
MMD Panel Manufacturing Method |
| MMD Method |
SMC
Method |
| Uses long continuous strand fibre for extremely
high strength! |
Uses short-strand fibre which gives rise
to questions regarding strength! |
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Panel Uses
Highly suitable for high water pressure!
Highly suitable for water storage. |
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Suitable for low water pressure applications!
Suitable for bathtubs (depth of 0.3m - 0.5m) and other items
that only need to bear the weight of a single individual, such
as chairs and the like. |
| Comparison Specifications |
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Tensile strength |
| MMD Sekisui |
105.8 - 117.6MPa (1,080 - 1,200kgf/cm2) |
| SMC Company A |
58.8 - 100.0MPa (600 - 1,020kgf/cm2) |
Hand Layup
Company B |
39.2 - 68.6MPa (400 - 700kgf/cm2) |
| Note |
Sekisui tanks attain Singapore Standard "SS245" at 6 times working pressure under hydrostatic pressure
tests. |
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